From the skin, there may be nothing uncommon in regards to the Boeing 737 MAX 8 jet operated by United Airways that flew from Chicago’s O’Hare to Washington’s Reagan Nationwide Airport with 115 individuals on board yesterday – however the aircraft made historical past. It was the primary industrial flight with passengers on board to make use of 100 per cent drop-in sustainable aviation gas (SAF) for one of many plane’s two engines.
“Right now’s SAF flight just isn’t solely a major milestone for efforts to decarbonise our {industry} however when mixed with the surge in {industry} commitments to supply and buy various fuels, we’re demonstrating the scalable and impactful method corporations can be a part of collectively and play a job in addressing the most important problem of our lifetimes,” mentioned United CEO Scott Kirby, who was on the DC flight.
![]() |
United’s flight was an illustration of how drop-in sustainable aviation gas can be utilized with no modifications wanted to the aircraft or infrastructure. Photograph: United |
One other individual on board was GE Aviation’s CEO, John Slattery. The jet used a pair of LEAP-1B engines developed by CFM Worldwide, a 50-50 joint firm between GE and Safran Plane Engines. GE has additionally been researching the usage of SAF in its engines. Current flights operated by Etihad Airways and British Airways used a gas combine containing SAF, and GE Aviation can also be working with Emirates on plans to check one hundred pc SAF in 2022.
At present, worldwide requirements following the method developed by ASTM Worldwide (which develops technical requirements) allow airways to make use of a most of fifty per cent SAF in industrial flights. So on this demonstration flight, United operated one of many aircraft’s two engines on 100 per cent typical jet gas and the opposite one on 100 per cent SAF – about 500 gallons in every engine.
![]() |
The SAF utilized by the jet was “drop-in” prepared, which means it’s interchangeable with typical Jet A and Jet A-1 gas and requires no modifications to engines or airframes. This additionally makes it suitable with the prevailing industrial fleet and the prevailing gas distribution and storage infrastructure.
“These molecules don’t know the place they arrive from,” says Gurhan Andac, GE Aviation’s engineering chief for aviation fuels and components, in regards to the distinction – or the shortage thereof – between SAF and standard jet gas. Andac, who was additionally on board the United flight, has performed an necessary position in researching biofuels and artificial fuels for engines and selling their use. He additionally chairs a world process power to develop standardised {industry} specs supporting adoption of 100 per cent SAF.
GE Aviation’s SAF testing consists of a number of industry-first flight assessments: the primary SAF industrial demonstration flight (2008), the primary SAF transatlantic flight of a giant freight industrial airplane (2011), the primary 100 per cent SAF navy jet flight (2016) and, earlier this 12 months, the primary use of power-to-liquid, wherein renewable electrical energy is used to separate water into hydrogen and oxygen, then the ensuing H2 is used with captured CO2 to synthesise liquid hydrocarbon gas.
![]() |
In addition to CFM, United partnered on the flight with Boeing, Virent – a subsidiary of Marathon whose know-how permits 100 per cent drop-in SAF – and World Power, the world’s first and North America’s solely industrial SAF producer.
United says it has made the biggest dedication of any airline to the transition towards SAF. Final spring it launched the Eco-Skies Alliance programme, wherein an inventory of 29 company companions and counting have collectively contributed towards the acquisition of roughly 5.7 million gallons of SAF this 12 months alone. That is sufficient SAF to get rid of roughly 53,000 metric tonnes of greenhouse fuel emissions, or sufficient to fly passengers over 372 million miles.
Sustainable aviation gas could be constructed from any of 60 completely different feedstocks – amongst them plant oils, algae, greases, fat, waste streams, alcohols, sugars, captured CO2, and different various feedstock sources and processes. The Division of Power estimates that the US alone has the assets to supply 50-60 billion gallons of SAF per 12 months. For context, industrial airways will use about 57 billion gallons of gas by the tip of 2021, down from a peak of 95 billion gallons in 2019, in accordance with Statista. By switching from petroleum to SAF – once you take into accounts all the life cycle of the gas – the aviation {industry} may scale back its carbon contribution from gas by as much as 80 per cent, in accordance with Air Transport Motion Group and the Worldwide Air Transport Affiliation.
![]() |
Nevertheless, up to now, solely a fraction of 1 per cent of the gas consumed in aviation is SAF. To spur extra funding in SAF and create extra provide, demand should first develop, which is why United hopes the flight will set an instance for others to comply with.
“Drop-in SAF is one thing our {industry} can undertake now to start making inroads on our dedication to be net-zero carbon emissions by 2050,” says Gaël Méheust, president and CEO of CFM Worldwide. “Together with our dad or mum corporations, GE Aviation and Safran Plane Engines, we applaud United for taking this daring initiative and look ahead to even higher cooperation sooner or later.”